AODE’s Thermal Control Units (TCUs) are engineered to provide precise and efficient temperature regulation across various industrial applications. Designed for plastic injection molding, die-casting, pharmaceuticals, chemical processing, and composite manufacturing, our solutions ensure consistent thermal stability, energy efficiency, and optimized production performance.
Temperature Range: Water-based units up to 180°C, oil-based units up to 350°C.
Heating Capacity: High-efficiency heaters with power options ranging from 6kW to 120kW.
Cooling System: Rapid cooling via indirect or direct cooling circuits for efficient heat dissipation.
Pump Performance: High-pressure, high-flow pumps ensure stable temperature regulation.
Precision Control: Advanced PID microprocessor controllers with an accuracy of ±0.5°C.
Safety Mechanisms: Overheat protection, automatic pressure release, leak-proof design, and fail-safe alarms.
User Interface: Touchscreen or digital controllers with real-time diagnostics and remote monitoring.
Compliance Standards: CE, ISO9001, UL, ensuring global operational safety and efficiency.
AODE provides tailored solutions to meet specific industry needs. Our customization options include:
Temperature Control Type: Water-based or oil-based heating/cooling systems.
Heating Power: Selection from 6kW to 120kW depending on process demands.
Pump Configuration: Variable-speed, high-flow, or high-pressure pump systems.
Cooling Integration: Direct or indirect cooling mechanisms.
Material Selection: Stainless steel or corrosion-resistant components.
Control Interface: Touchscreen panel, PLC integration, or remote monitoring compatibility.
| Model | Temperature Range | Heating Capacity | Cooling Type | Pump Flow Rate | Power Supply |
|---|---|---|---|---|---|
| AODE-WT180 | 30°C - 180°C | 9kW - 60kW | Indirect | 30 - 100 L/min | 380V / 50Hz |
| AODE-OT350 | 50°C - 350°C | 12kW - 120kW | Direct | 40 - 150 L/min | 480V / 60Hz |
| AODE-Hybrid | 30°C - 300°C | 15kW - 100kW | Hybrid | 35 - 120 L/min | 400V / 50Hz |
| Model | Heating Capacity | Cooling Type | Estimated Price Range (USD) |
|---|---|---|---|
| Entry-Level | 6 kW | Water/Oil | $2,500 – $4,000 |
| Mid-Range | 12 kW | Water/Oil | $4,500 – $7,500 |
| High-End | 24 kW+ | Hybrid (Water & Oil) | $8,000 – $15,000+ |
Power & Capacity – Higher heating/cooling power increases cost.
Control Technology – PLC-based advanced control systems are pricier than standard controllers.
Customization & Compliance – Industry-specific customizations and certifications may increase costs.
Temperature Range Customization – Adjustable settings to meet specific industry needs, from low-temperature precision control to high-heat applications.
Heating and Cooling Capacity – Options for different heating capacities (e.g., 6 kW, 12 kW, 24 kW) and cooling capabilities for optimal thermal regulation.
Pump Power and Flow Rate – Customizable pumps with varying flow rates (e.g., 30 L/min, 60 L/min, 90 L/min) for efficient heat transfer.
Control Interface – Choice of standard digital controllers, PLC-based touchscreen systems, or remote monitoring solutions.
Fluid Compatibility – Options for water, oil, or hybrid thermal fluids to match industry-specific requirements.
Safety and Compliance Features – Custom overheat protection, pressure regulation, leak detection, and certifications (CE, UL, ISO).
The global Thermal Control Unit (TCU) market is experiencing steady growth, driven by the rising demand for precision temperature management in industries such as plastics, automotive, electronics, and pharmaceuticals. With the increasing focus on energy efficiency and automation, businesses are shifting towards smart thermal control solutions that optimize heat management while reducing operational costs.
Industrial Automation Growth: The expansion of Industry 4.0 has led to the integration of PLC-controlled TCUs, enhancing precision and remote monitoring.
Sustainability Trends: Companies are focusing on eco-friendly heat transfer solutions, such as hybrid oil-water systems, to minimize energy consumption.
Regulatory Compliance: Stricter safety and quality standards (CE, UL, ISO) are pushing businesses to adopt high-precision thermal controllers with enhanced safety features.
With Asia-Pacific leading in manufacturing, and North America & Europe emphasizing efficiency and sustainability, the market is expected to maintain CAGR growth of 6-8% over the next five years.
Assess Temperature Range Requirements – Choose between oil-based, water-based, or hybrid systems depending on the heat transfer needs of your process.
Consider Heating & Cooling Capacity – Match the TCU’s kilowatt rating and cooling power with the operational workload to avoid inefficiencies.
Select Advanced Control Features – Invest in PLC or IoT-enabled TCUs for automation, remote monitoring, and process optimization.
Evaluate Energy Efficiency – Look for units with high-efficiency pumps, insulation, and low heat loss design to reduce long-term costs.
Check Industry Certifications – Ensure compliance with safety and quality standards like CE and UL for operational reliability.
Partner with a Trusted Manufacturer – Choosing AODE’s Thermal Control Units guarantees reliable performance, advanced customization, and superior after-sales support.
By selecting the right Thermal Control Unit, businesses can enhance productivity, reduce downtime, and maximize ROI in their thermal management operations.
High Precision & Stability: Ensures consistent processing temperatures for superior product quality.
Energy Efficiency: Optimized heat management systems reduce energy consumption.
Versatility & Scalability: Adaptable to multiple industries and customizable to application needs.
Advanced Safety Features: Protects equipment and personnel with built-in safety redundancies.
Global Compliance & Reliability: Certified to CE, ISO, and UL standards for international use.
AODE’s Thermal Control Unit solutions deliver high-performance temperature management tailored to your industrial requirements. Contact us today for a customized solution to enhance your manufacturing efficiency and precision.
What did our happy clients say?
We purchased AODE’s Water Temperature Control Unit for our plastic molding line. It provides precise temperature control, energy savings, and reliable performance. The unit’s compact design fits well in our factory, and the integration with our system was seamless. Highly recommended!
We've been using AODE’s Oil Temperature Control Unit for our rubber processing machines. The unit offers consistent temperature regulation and outstanding efficiency. The built-in safety features are impressive, and the support team was very responsive. Great investment!
After installing AODE’s Thermal Control Unit, our production quality has improved significantly. It effectively manages both heating and cooling, ensuring precise temperature stability. The energy savings have exceeded our expectations. Highly satisfied with the product!
AODE’s Injection Temperature Control Unit has been a game-changer in our injection molding process. It ensures accurate temperature control with minimal energy waste. The customer support was excellent, and installation was easy. I recommend it to any manufacturer!