Date: January 2024
Location: Suzhou, Jiangsu Province, China
Client: Leading Injection Molding Company
AODE was approached by a prominent injection molding company in Suzhou, China, facing issues with inconsistent temperature regulation during the molding process. The company was struggling with energy inefficiency, frequent machine downtimes, and inadequate temperature control, which resulted in poor product quality and higher operational costs. They sought a reliable solution that could provide precise temperature regulation and improve production efficiency.
After a thorough analysis of the client’s needs, AODE recommended our advanced Temperature Control Units (TCUs), specifically designed for injection molding applications. The solution included water-cooled TCUs, which offer exceptional cooling performance, high energy efficiency, and stable temperature control. Our TCUs are known for their durability and ability to handle large-scale production processes, ensuring precise temperature control even under high-demand conditions.
Pre-Installation Assessment: AODE’s engineering team conducted an on-site survey to evaluate the existing infrastructure and determine the optimal placement of the temperature control units.
Unit Configuration: The TCUs were customized to meet the specific requirements of the client’s molding machines, including tailored heat-exchange capacities and precise temperature regulation systems.
Installation: The installation began with the setup of the water-cooled systems, where AODE engineers ensured proper integration with the client’s existing molding machines. This process involved connecting the units to the electrical systems, plumbing, and ensuring leak-proof water circulation.
Testing: After installation, the TCUs underwent rigorous testing to ensure proper operation. Temperature settings were calibrated, and the system was monitored to ensure precise temperature control across all molding stations.
The client reported immediate improvements in operational efficiency and product quality. The precise temperature regulation of the AODE TCUs helped eliminate issues such as warping and uneven material flow in the molds, which had previously resulted in defective products. Additionally, energy consumption was reduced by 20%, leading to significant cost savings. The client praised AODE for the professionalism of the installation team, the reliability of the equipment, and the seamless integration into their production line. Overall, the solution provided both operational efficiency and long-term reliability, cementing AODE’s reputation as a trusted partner in temperature control systems.
This project demonstrated AODE’s ability to deliver customized, efficient, and reliable temperature control solutions to complex industrial needs. The successful installation at the client’s factory in Suzhou further reinforced AODE’s standing as a leading manufacturer of temperature control units for injection molding.
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