Discover the key features and benefits of the AODE Mould Temperature Controller in this video! Learn about precise temperature control, efficiency, and customization options to enhance your production process. Watch now for a detailed overview of specifications, applications, and performance insights!
Mould Temperature Controller (MTC) is essentials in precision manufacturing processes such as injection molding, die casting, and extrusion. AODE Mould Temperature Controllers offer a full range of solutions, ensuring consistent and accurate temperature control to optimize product quality, reduce cycle time, and enhance production efficiency. With advanced features like PID temperature control, PLC integration, and direct or indirect cooling, AODE provides high-performance thermal management tailored to industry needs.
AODE offers various Mould Temperature Controller models designed for different applications, categorized based on heating capacity, cooling method, and control precision:
Water-based Controllers: Temperature range of 15℃ to 180℃, suitable for rapid heat exchange and energy efficiency.
Oil-based Controllers: Temperature range of 100℃ to 350℃, ideal for high-precision applications requiring stable temperature control.
High-temperature Explosion-proof Controllers: Up to 300℃, designed for demanding environments with safety compliance.
Mould Temperature Controllers by AODE meet CE, ROHS, and ISO 9001 certifications, ensuring quality, safety, and environmental compliance. They incorporate high-precision digital temperature control with deviations as low as ±0.1℃, ensuring process stability.
AODE offers extensive customization options, including:
Heating Capacity Adjustments: Standard models range from 6 kW to 60 kW, with custom power options.
Cooling Methods: Direct cooling, indirect cooling, or hybrid systems.
Pump Selection: High-pressure or low-pressure configurations for different flow requirements.
Control System Integration: PLC touch screen, remote monitoring, and multi-zone control.
Explosion-Proof and High-Safety Models: Designed for hazardous industrial environments.
Compact & Large-Scale Systems: Solutions for space-constrained or high-capacity applications.
Model | Temperature Range | Heating Capacity (kW) | Cooling Method | Pump Pressure (bar) | Control Accuracy (°C) | Certification |
---|---|---|---|---|---|---|
AODE-TCU-100 | 15℃ - 120℃ | 6 - 24 | Direct / Indirect | 2.5 - 5 | ±0.5℃ | CE, ROHS |
AODE-TCU-180 | 25℃ - 180℃ | 9 - 36 | Indirect Cooling | 3 - 6 | ±0.3℃ | CE, ROHS |
AODE-TCU-300 | 50℃ - 300℃ | 12 - 48 | Oil-Based | 4 - 8 | ±0.1℃ | CE, Explosion-Proof |
AODE-TCU-350 | 50℃ - 350℃ | 15 - 60 | Oil-Based | 5 - 10 | ±0.1℃ | CE, Explosion-Proof |
Applications | Advantages |
---|---|
Plastic Injection Molding | Ensures consistent mold temperature for high-quality products |
Die Casting | Reduces defects and improves surface finish |
Rubber Molding | Enhances curing process and dimensional stability |
Extrusion Processes | Maintains uniform temperature for better material flow |
Pharmaceutical & Medical Equipment Manufacturing | Provides precise temperature control for critical components |
Automotive Parts Manufacturing | Enhances production efficiency and product durability |
Electronic Component Molding | Prevents warping and enhances product reliability |
Composite Material Processing | Ensures optimal curing for high-performance materials |
Basic Water-Type Models (15℃ - 120℃): $2,000 - $5,000
High-Temperature Oil Models (150℃ - 300℃): $5,000 - $10,000
Specialized & Explosion-Proof Units (300℃ - 350℃): $10,000 - $20,000+
Temperature Range – Higher temperature units require advanced materials and insulation.
Cooling Method – Direct vs. indirect cooling impacts price and efficiency.
Pump Capacity & Pressure – Higher flow rates increase system performance and cost.
Certifications & Safety Features – Explosion-proof and CE/ROHS certifications add to pricing.
Customization – Specialized pumps, materials, or multi-zone control affect final cost.
Energy Efficiency: Reduces power consumption by 15-30% compared to older models.
Product Quality: Ensures ±0.1℃ precision, reducing defects in injection molding & die casting.
Faster Cycle Time: Enhances production efficiency by 20-40%, lowering overall costs.
Long-Term Durability: AODE units have a lifespan of 8-15 years, ensuring stable returns.
Reduced Maintenance Costs: High-quality pumps and components minimize downtime.
The global mould temperature controller market is experiencing steady growth, driven by increased automation in injection molding, die casting, rubber, and composite material processing industries. The demand for high-precision temperature control solutions is rising as manufacturers seek to improve product quality, production efficiency, and energy savings. Key markets include China, Germany, the U.S., Japan, and South Korea, where advanced manufacturing is prevalent.
Smart & IoT-Enabled Controllers: The integration of PLC, touchscreen control, and remote monitoring will enhance automation and predictive maintenance.
High-Efficiency & Eco-Friendly Systems: With stricter environmental regulations, water- and oil-based controllers will adopt energy-saving technology and low-emission cooling solutions.
High-Temperature & Multi-Zone Control: As complex injection molding demands precise temperature regulation, advanced 350°C multi-zone controllers will gain market share.
Customization & Industry-Specific Solutions: Growing demand for OEM/ODM temperature control units tailored to aerospace, medical, and 3D printing applications.
AODE is positioning itself as a global leader in precision mould temperature control by:
Expanding high-temperature oil-based controller production to meet the needs of die casting and automotive industries.
Enhancing R&D investment in smart control systems, integrating IoT & AI-based temperature regulation.
Strengthening its OEM/ODM partnerships to provide customized solutions for specialized industrial applications.
Improving after-sales service and technical support, ensuring high reliability & long-term value.
For small-scale injection molding, a 15-120°C water-based controller is cost-effective.
For die casting and high-temperature processes, an oil-based 180-350°C unit ensures precision & durability.
For automation-focused production, PLC-integrated controllers with remote monitoring are ideal for efficiency and energy savings.
Investing in AODE Mould Temperature Controllers guarantees long-term cost efficiency, process stability, and superior product quality, making them a top choice for modern manufacturing enterprises.
What did our happy clients say?
We purchased the AODE 180°C Oil Mould Temperature Controller for our die-casting line, and the performance is outstanding! The high-precision PID control ensures stable temperature, and the energy-efficient design helps reduce costs. Highly recommend AODE!
The AODE 120°C Water Temperature Controller exceeded our expectations! Its fast heating and cooling response significantly improved our injection molding efficiency. The PLC touchscreen interface makes operation intuitive. A great investment for precision manufacturing!
We’ve been using the AODE 350°C High-Temperature Oil Controller for rubber molding, and it maintains stable high temperatures with excellent safety features. The explosion-proof design and reliable performance make it perfect for industrial applications. Very satisfied!
The AODE 98°C Hot/Cold All-in-One Temperature Control Unit is perfect for our composite material production. Its direct and indirect cooling options give us great flexibility, and the compact size saves space. Excellent quality and service from AODE!