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AODE Precise Equipment Co.,Ltd.

Oil Temperature Control Unit


What is an Oil Temperature Control Unit

Oil temperature control unit is an industrial thermal management machine designed to heat and regulate the temperature of processing equipment or molds by circulating heat transfer oil. The oil temperature control unit is commonly used in applications such as injection molding, die casting, rubber and plastic manufacturing, and food processing. Featuring precise PID temperature control, high-temperature circulation pumps, and safety protection systems, it maintains stable and uniform heat across equipment surfaces. With a typical temperature control range of 45°C to 350°C, it helps reduce thermal fluctuations, improve product quality, extend equipment lifespan, and enhance overall production efficiency.

Oil Temperature Control Unit for Sale In Different Features

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Oil Temperature Control Unit Solutions by AODE

AODE as a leading oil temperature temperaturer control unit manufacturer and supplier with 14,000 square meters factory and 20 years manufacture experience, we provide different types of Oil Temperature Control Units (OTCUs)  include Standard Oil Temperature Control Unit, and High-Temperature Oil Temperature Control Unit. Both of these oil temperature control units are designed for precise thermal regulation in applications requiring high-temperature stability and efficiency. These units are widely used in injection molding, die casting, rubber processing, and chemical industries, ensuring uniform heating, energy efficiency, and extended equipment lifespan. With advanced PID controllers ±1°C, high-performance pumps, and safety features, AODE’s solutions deliver consistent and reliable temperature control for industrial production.

Key Features and Specifications of oil temperature control unit at AODE

Features of Standard Oil Temperature Control Unit by AODE

  • Explosion-proof equipment (optional)

  • Air blowing and return water function (optional)

  • Display for return oil temperature

  • Automatic air-exhausting function after startup

  • Switchover of heating power

  • Instant cooling return oil shut-down function(optional)

  • RS485 communication function for automated management (optional)

  • BY-PASS pressure release loop for hot oil

  • Customizable multi-point temperature control unit

  • Customizable horsepower and heating power of oil pump

  • Brands SIEMENS.Weidmuller, LS, JUMO, ABB and WEST for electric appliances

  • Range of temperature control: +45℃→180℃ for incoming water

  • Special Equipment Manufacturing License Qualification for The Pipe Component

  • Control mode: imported microcomputer or PLC (optional)

  • Perfect safety protection, fault display, easy repair and maintenance



Features of Standard Oil Temperature Control Unit at AODE.jpg

Technical Specifications and Parameters of standard oil temperature control unit by AODE

ITEM

UNIT

Model

AOS-05(A)

AOS-10(A)

AOS-20

AOS-30

AOS-50

AOSD-10

Temp control range

Inlet water temperature +45℃-180℃

Temp control accuracy

PID±1℃

Power supply


AC3∮380V 50Hz(3phase+Earth);AC3∮440V 60Hz;AC3∮460V 60Hz

Heat transfer medium


Thermo conductive oil

Cooling method


Indirect Cooling

Heating capacity

KW

6

9

9

18

24

9+9

Pump Horsepower

hp

0.5

1

2

3

5

1+1

Pump flow

L/min

30(22)

85(30)

120

150

240

85+85

Pump pressure

kg/cm²

1.7(1.3)

1.5(1.7)

1.7

2

2.6

1.5

Max. power consumption

KW

7

10

11

20.25

27.75

20

Alarm function


excess temperature/Open phase/oil starvation/ overloading/reverse turn

Cooling water pipe

inch

1/2

1/2

1/2

1/2

1/2

-

Circulating water pipe

inch

3/8*2

3/8*4

3/8*4

1/2*4

3/4*4

(3/8*4)*2

Size(L×W×H)

mm

630*325*745

630*325*745

630*325*745

900*420*850

1400*500*1150

630*600*745

Weight

kg

66

75

80

90

160

110

Remark:

A. Volume of cooling water 20l/min(30℃.1kg/cm3), medium flow 50-100l/min

B.Heating,cooling power or area ADDM-18/36 0.3㎡,ADDM-48/60 0.5㎡

C.About cold oil temperature is 200℃ D.The size of the equipment is only for reference,and the actual size of the equipment is accurate.

Features of High-Temperature Oil Temperature Control Unit by AODE

Features of High-Temperature Oil Temperature Control Unit by AODE.jpg

  1. Return oil/water temperature display

  2. Automatic exhaust ·Heating power switch

  3. By-pass pressure release circuit

  4. Multi - point temperature control unit can be customized ·Pump and heating power can be customized

  5. Temperature control range; +25℃~400 ℃(oil) /+25℃~180℃ (water)

  6. Control mode:Imported microcomputer or PLC (optional)

  7. Electric components:SIEMENS、Weidmuller、ABB、LS、OMRON

  8. Safety protection:fault display, easy repair and maintenance Explosion-proof (optional)

  9. Blowing back oil/water (optional)

  10. Shutdown delay and cooling function (optional)

  11. RS485 communication (optional)

Parameters and Specifications of High-Temperature Oil Temperature Control Unit by AODE

ITEM

UNITModel
AEOT-20AEOT-30AEOT-40AEOT-50AEOT-75AEOT-100AEOT-150AEOT-200
Temp control rangeInlet water temperature +45℃-300℃
Temp control accuracyPID±1℃
Power supply
3N-380V-50Hz
Heat transfer medium
Thermo conductive oil
Cooling method
Indirect Cooling
Expansion tank capacityL24676767100150200300
Heating capacityKW12/2430/36606060/9090/120120/180180/240
Pump powerKW1.52.2345.57.51115
Pump flowm³/h6.51012.51612.5254550
Pump pressurem2831323250544250
Max. power consumptionKW25.538.2636495.5127.5191255
Alarm function
Inverse phase/Oil Shortage/Overheating/Overload/Oil Overflow/Abnormal Heating
Cooling water pipeinch1/21/21/21/21/2///
Circulating water pipeinch1111111.52
Size(L×W×H)mm1200*440*11001470*500*12501720*550*13501720*550*13501690*600*15001690*600*15001780*650*18001750*800*1800

Working Principle of Oil Temperature Control Unit

The oil temperature control unit works by heating thermal oil through electric heaters and circulating it through processing equipment to maintain a stable temperature. The heated oil flows into molds or machinery via a high-temperature-resistant pump and returns after heat exchange, forming a closed-loop system. A PID controller constantly adjusts the heating to ensure precise temperature control. Key components include a heating tank, circulation pump, PID temperature controller, expansion tank, safety valve, and cooling system. This system ensures efficient heat transfer, stable operation, and enhanced process accuracy across industrial applications.

Working Principle of Oil Temperature Control Unit

Main components of an oil temperature control unit

HeaterHeats the thermal oil to the desired temperature range.
Circulation PumpCirculates hot oil through the system and connected equipment (e.g., molds).
Oil Tank/ReservoirStores the thermal oil and maintains stable volume during operation.
Temperature ControllerTypically a PID controller for precise temperature regulation.
Cooling SystemUses water or air to lower oil temperature when needed.
Sensors (RTD/Thermocouple)Measure oil temperature and send data to the controller.
Safety DevicesIncludes over-temperature alarms, pressure relief valves, and emergency stop.
Piping and FittingsHigh-temperature-resistant connections to ensure leak-free circulation.
Electrical Control PanelHouses PLC or microcontroller, relays, fuses, and user interface.
Air Exhaust SystemAutomatically or manually removes trapped air before or during operation.
Main components of an oil temperature control unit

Applications of Oil Temperature Control Unit

  1. Injection molding (improves product quality and reduces cycle time)

  2. Die casting (aluminum, magnesium, zinc, copper alloys)

  3. Rubber and plastic processing (ensures material consistency)

  4. Pharmaceutical manufacturing (precise process heating)

  5. Food processing equipment (temperature-sensitive operations)

  6. Chemical reactors (stable thermal control)

  7. Laboratory thermal management (accurate high-temp testing)

  8. High-speed rail component production

  9. Military-grade parts manufacturing

Applications of Oil Temperature Control Unit

Water vs Oil Temperature Control Unit

Oil and water temperature control unit are both essential for precise thermal management but differ in operating range, cost, and applications. Oil temperature control unit is designed for high-temperature processes, typically 25°C to 350°C or more, due to oil’s high boiling point and thermal stability. Oil temperature control unit is widely used in die casting, high-precision injection molding, rubber processing, and aerospace parts where consistent high heat is crucial. However, oil unit requires more energy, regular oil replacement, and higher maintenance cost. Water temperature control unit is more cost-effective, suitable for low-to-medium temperature needs up to 180°C under pressure, such as food processing, pharma, and basic molding. For high-precision or high-heat applications, oil temperature control unit justifies its cost with stable performance. For routine industrial use, water temperature control unit offers better value. Select based on temperature needs, budget, and expected return on investment.

Water vs Oil Temperature Control Unit

Safety and Compliance Certifications for Oil Temperature Control Unit

  • CE Certification: Ensures conformity with European safety and environmental protection standards.

  • UL Certification: Validates that electrical components meet North American safety standards.

  • ISO 9001: Certifies consistent quality management and production processes.

  • Built-in Safety Mechanisms: Includes over-temperature protection, emergency shutdown, pressure relief valves, automatic exhaust, and system fault alarms.

  • Explosion-Proof Options: Available for hazardous operating environments.

  • Pipe Component License: For specialized installations requiring high-pressure compliance.

Safety and Compliance Certifications for Oil Temperature Control Unit

Installation and Operation Guide of Oil Temperature Control Unit

StepDescription
Installation SitePlace in a ventilated, dry area away from flammable materials.
Ground RequirementsEnsure flat, stable ground to avoid vibration during operation.
Pipe ConnectionsConnect inlet and outlet with high-temperature hoses. Check for leaks.
Power SupplyMatch rated voltage (e.g., 380V, 3-phase). Ensure proper grounding.
Oil FillingFill recommended thermal oil to specified level.
Air ExhaustUse automatic or manual exhaust to remove air before first startup.
Start-Up ProcedureCheck connections, turn on power, set target temperature, activate circulation.
MonitoringRegularly observe return oil temperature and system pressure.
Shutdown StepsStop heating first, then the pump. Delay shutdown if available.
Installation and Operation Guide of Oil Temperature Control Unit

Market Outlook, ROI, and Purchasing Advice for AODE Oil Temperature Control Unit

Market Outlook

The global oil temperature control unit market is experiencing steady growth, driven by increasing demand in plastics, die casting, pharmaceutical, and food processing industries. With manufacturing automation expanding, businesses seek high-precision thermal management solutions to enhance production efficiency. The rising adoption of smart temperature control systems with IoT integration further strengthens market prospects. AODE, as a leader in customized thermal control solutions, is well-positioned to capitalize on this growth.

ROI Analysis

  • Investing in an AODE Oil Temperature Control Unit delivers substantial returns through:

  • Energy Savings – Optimized heating efficiency reduces power consumption by up to 20%, lowering operational costs.

  • Improved Product Quality – Precision temperature control ensures defect reduction, enhancing production yield.

  • Extended Equipment Life – Consistent thermal regulation prevents wear and tear, reducing maintenance costs.

  • Higher Production Efficiency – Minimized downtime leads to increased output and faster turnaround times.

  • Scalability – The units integrate seamlessly with automation systems, enhancing long-term productivity.

Purchasing Advice

  1. Assess Temperature Requirements – Choose a model with the right temperature range (25°C - 350°C) based on industry needs.

  2. Consider Power and Pump Efficiency – Larger production lines require higher heating power (up to 120kW) and customized pump flow rates.

  3. Look for Smart Control Features – AODE offers PLC, IoT-enabled monitoring, and remote-control options for enhanced efficiency.

  4. Check Safety & Compliance – Ensure the unit meets industry safety standards, such as overheat protection and pressure monitoring.

  5. Evaluate ROI Based on Application – Automotive, injection molding, and die-casting industries benefit the most from long-term cost savings.

With rising automation trends and increasing quality demands, investing in AODE Oil Temperature Control Units guarantees high efficiency, lower costs, and superior product quality, making them a valuable long-term asset in industrial production. For more detailed informations you can click guide to everything about oil temperature control unit. or contact us directly.

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